Using Wire EDM To Cut Precision Gears

Wire EDM or electrical discharge machine has played a significant role in terms of cutting non-conventional shapes such as spur gears. If you’re in an industry that needs non-standard metal shapes or gears, here are some things that you need to know about wire EDM.

Why You Need A Wire EDM Expert for Cutting Gears

Technological advancements now make everything easier, and this is certainly true in terms of manufacturing metal gears. These days, engineers can quickly and easily create a design that requires custom metal gears as a component to a larger project.

Because of the design engineering advancements, these custom gears may also come with intricate shapes and sizes that can be quite difficult to cut, especially with the use of conventional cutting methods. This is where wire EDM becomes extremely useful.

With the help of wire EDM, you no longer need to hire anyone that uses other special cutting tools. That’s because wire EDM machines can cut any spur gear, and the accuracy is on point! Because of the speed and accuracy of wire EDM, you can expect that production times and costs, even if you’re still in the process of building a prototype or you’re making small production runs, will be much faster and more economical than other choices.

Who Needs To Use Wire EDM?

As mentioned earlier, if you’re in an industry requiring the manufacturing of metal gears that require a more precise, accurate cutting, this is for you. You should look for a manufacturer that specializes in wire EDM to get the best metal cutting results required by your business.

Also, as mentioned earlier, conventional manufacturing methods may be more expensive if you’re still building prototypes. But that’s not the case with EDM.

Plus, prototyping is fast. For example, instead of the typical 8 week lead time to produce prototype metal gears using some technologies, with the help of wire EDM, the lead time can be shortened to 1 week. Of course lead times always depend on the job and quantity, but our typical wire EDM prototype work is 1 week. This means that you’ll be able to start working on the next step for your prototypes in the shortest possible time.

How To Find A Wire EDM Manufacturer

Wire EDM can outperform conventional cutting machines in time and money. But you must look for a reliable and experienced manufacturer to avoid accuracy errors and other problems.

You’re in luck. You’re already on the website of an experienced wire EDM company. While others may be just getting started with EDM or offer this as a secondary service to other cutting technologies, here at CAM Tech we have been offering the highest wire EDM quality and service since 1996.

We are wire EDM specialists because that’s all we do. We have 12 high-speed wire EDMs as well as 2 EDM micro hole drilling stations. We can handle small jobs while being equipped for large production contracts. Call or email to see how we can help you with your project.